Automatic servo-controlled precision sheet metal forming line
Product combines the advanced technology form both home and abroad, according to the requirements of agile manufacturing, using modular design, adopting automatic servo control, with beautiful appearance, high production efficiency, low labor intensity.
Products adopt linear layout, nine-station line body, three sets of hydraulic systems and one set of electronic control system. The line’s design and manufacturing are according to the flexible forming process of metal plate.
Products adopt linear layout, nine-station line body, three sets of hydraulic systems and one set of electronic control system. The line’s design and manufacturing are according to the flexible forming process of metal plate. The main related technology is as follows:
Innovation and integration innovating technology:This equipment makes light-operated system, hydraulic system, pneumatic system, electronic control system and mechanical system integrated harmoniously. Optimizing and integrating to the subsystem.
Servo control refrigerator side panel line:Traditional refrigerator side panel line usually exchanges products through manual to adjust every work-station to reach every model product’s dimension. This makes production efficiency very low and requires operators with high technical level. The full line adopts servo technology, doing choosing control through touch screen, making every work-station finish products’ type choosing automatically, fast and efficient, operating easily.
Screw seal technology of gear case:Key position of side panel roller forming line----lubricating seal of roller machine’s gear case. Using screw pump’s principle, when liquid and gas are leaking along the leakage’s gap, driving the liquid and gas back by screw’s effect to ensure seal. Applying this technology to the seal of roller machine’s gear case, and achieve the effect of no leaking of oil. Reach the international preceding level at the seal area fundamentally.
Motion control system’s design and integration technology:System’s light, engine, power, hydraulic control and automatic motion positioning control.
Electric network control technology:Consisted of IPC, PLC, servo system. IPC and PLC are connected through MPI network. PLC and servo system are connected as PROFIBUS mode.
Fault display and saving fuction of the product reference :real-time fault display,On-off situation of the inputting and outputting displays on the IPC. Real-time displaying the reason of the fault and the solving method. The reference of some products can be saved in the hard drive after being adjusted by IPC。It's not necessary to adjust again while producing next time, so saving much adjusting time and reducing the waste of the materials and labour source for the reason of reference adjusting.